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Causes of HPLC Column Degradation (Lifespan)

The lifespan of an HPLC column is not fixed, as the rate of column degradation varies depending on usage and analytical conditions.

There are extreme cases where, in continuous 24-hour operations for drug discovery works, one column might last about a week, while in less frequent quality control analyses, one column could last up to 10 years.
Generally, a single column is expected to support several hundred analyses. If a column degrades after only a few to several dozen analyses, it should be considered that the method may not be optimized. This could indicate that the molecular interactions have not been adequately considered, leading to poor reproducibility, or that the analytical conditions are too harsh for the column.

The following are factors that can significantly impact column degradation.

1. Impact of Flow Rate

In high-speed analysis with high flow rates, which increase the linear velocity across the column cross-section, the pressure differential along the axial direction of the column becomes significant. If this large pressure differential is sustained, it places a burden on the packing material particles, causing them to shift within the column. This can result in the formation of voids (gaps) at the column inlet, leading to deteriorated peak shapes. When conducting high-throughput (high-flow rate) analysis, it's important to be aware that the column's lifespan may be shortened.

 

2. Impact of Mobile Phase Composition

Mobile phase compositions that are unfavorable for the column can significantly shorten its lifespan. For conventional silica-based columns, pH is the most critical factor influencing column degradation.

Low pH (<2): Mobile phases with a pH below 2 can cause acid hydrolysis, leading to the detachment of ligands from the stationary phase and resulting in decreased retention.

High pH (>7): Mobile phases with a pH above 7 can hydrolyze the silica substrate itself, causing the silica particles to dissolve and leading to peak splitting due to the loss of packing material.

Even if the mobile phase pH is within the appropriate range, the presence of high concentrations of inorganic salts, such as phosphates that have poor solubility in organic solvents, can lead to salt precipitation within the column, damaging the packing material. It is preferable to use organic salts that do not precipitate in organic solvents, such as ammonium acetate or ammonium formate.

When the viscosity of the mobile phase is high, the column pressure increases, placing stress on the packing material. In such cases, it is advisable to reduce the flow rate or increase the column temperature, for example to 50°C, to lower the pressure.

For ODS stationary phases, when the water content of the mobile phase is high (for example, 100% water), the ODS ligands can be excluded due to the hydrophobic effect of water, leading to a reduction in effective separation sites, a sudden drop in retention, and the formation of voids due to the contraction and movement of packing material particles. The use of a 100% water mobile phase with ODS columns can negatively impact column lifespan. In such cases, it is recommended to switch to a normal phase mode using a high concentration of organic solvents.

 

3. Impact of Sample Injection

When insoluble particles are present in the sample solution, they can accumulate at the column inlet, increasing column pressure and leading to degradation. Although connecting a guard column can help prevent this, it also causes an increase in column pressure. The real issue arises when the frequency of guard column replacement is not properly monitored; repeated injections can eventually result in insoluble particles contaminating the analytical column, potentially leading to its failure as well. It’s not enough to rely on a guard column alone; pre-treatment of the sample solution to remove insoluble particles should also be considered.

Sample concentration and injection volume also impact column lifespan. Injecting large volumes of highly concentrated samples can place significant stress on the column inlet due to the increased viscosity, potentially leading to void formation. To prolong column life, attention should be paid to sample concentration and, in particular, the viscosity of the sample solution, including the solvent.

Moreover, even with clean samples, each injection adds stress to the column. In the case of loop injectors, when a sample is injected into the sample loop at atmospheric pressure and then the flow path is switched, a sudden increase in pressure occurs. This pressure fluctuation is transmitted to the column inlet. Repeated pressure fluctuations from repeated injections can gradually alter the packing arrangement at the column inlet, eventually leading to changes in peak shape. The magnitude of these pressure fluctuations during injection can be influenced by the sample solvent, flow rate, mobile phase composition, and even the design of the injection system.

 

4. Impact of Column Temperature

Organic stationary phases bonded to the silica surface are susceptible to hydrolysis, a process that accelerates at elevated temperatures. For instance, performing reverse-phase separations of proteins at 80°C can increase the likelihood of ligand hydrolysis. While temperature is a critical factor for improving peak shape, it is essential to balance the benefits of high-temperature analysis with the potential trade-off in column lifespan.

 

5. Impact of Elution Conditions

In HPLC, "isocratic elution" is often treated as the standard, but just as "temperature programming" is the norm in GC, "gradient elution" should be considered the fundamental approach in HPLC. Isocratic analysis is only feasible when the interaction between the solute and stationary phase, such as with ODS, is very weak. However, it is difficult to achieve stable isocratic analysis for ionic substances that require careful consideration of pH and ionic strength. Repeated injections can lead to the accumulation of impurities on the stationary phase or changes in ligand properties due to hydrolysis, often resulting in the conclusion that the "column has deteriorated." This method lacks "robustness," and rather than relying on the durability of the column, it is advisable to consider a more robust analytical method.

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One thing that can be said with certainty about column degradation is that the performance of an HPLC column is highest when it is first shipped from the manufacturer. Over time, not only does the column degrade through analysis and cleaning operations, but, much like pharmaceuticals, it can also deteriorate even when left unused after purchase. Therefore, it is advisable to use the column as soon as possible after purchase.

[Reference]

How to Determine HPLC Column Degradation

 


XH23^XL25 / YAZAWA Itaru, hplc@imtakt.com